Thermal FR Composite Pipes as per DIN 8077 / 78 and Fittings as per 16962 – Part 5 to 10:
20 MM - 63 MM in PN 16 & PN 20 .
75 MM – 160 MM in PN 10, PN 16 & PN 20
- What is Thermal FR Composite Pipe?
ANJNEY TUBES INDIA with vast experience of 2 decades and research has developed an ultimate piping solution for industrial applications in the form of THERMAL FR COMPOSITE PIPES AND FITTINGS. THERMAL FR COMPOSITE PIPES AND FITTINGS is a complete solution for industrial piping and is a perfect replacement of any metal pipes like Galvanized, MS, ERW, CS, CI Pipes, SS Pipes or plastic pipes like PVC, CPVC, UPVC, PVDF, PP, HDPE or FRP-GRP Pipes.
Thermal FR Composite Piping – Industrial pipes has been developed for all applications such as Chemical applications, water line, soft water, Raw water, R.O water, D. M. Water, Condensate line, higher and lower temperature applications, all types of utility line and process lines. Companies face many problems like leakages, corrosion - erosion, heat loss, sagging, maintenance etc with the metal or plastic pipes they have been using but now THERMAL FR COMPOSITE PIPES AND FITTINGS is the solution to all those problems.
Thus, ANJNEY Thermal FR Composite Piping is like a Boon in all types of Process lines as well as utility lines owing to lower thermal conductivity and excellent temperature and corrosion resistance.
- What is Sandwich Glass Fiber Reinforcement Technology?
Anjney brand THERMAL FR COMPOSITE PIPES AND FITTINGS is a Multilayer Piping technology with Sandwich Glass Fiber Reinforcement, which consists of three layers; the first and the last layer is ICP-Impact Co Polymers and the middle layer is Glass Fiber Reinforcement. These three layers mix with each other in such a way that they can never be separated even if it is used in critical applications.
- Why THERMAL FR COMPOSITE PIPES AND FITTINGS?
Anjney Thermal FR Composite Piping is preferably advisable to use in highly corrosive chemicals, higher and lower temperature applications as well as all types of process and utility applications, soft water, raw water, R.O water, D. M water etc. Anjney brand Thermal FR Pipes and Thermal Fittings are having lot of advantages which can overcome the issues like leakages, pressure drop and corrosion – erosion in Metal Piping. Those are as under:
- Leak proof Joining System: THERMAL FR COMPOSIT PIPES AND FITTINGS provides leak proof joining throughout the life of pipes and fittings, because the joining system used in THERMAL FR COMPOSITE PIPES AND FITTINGS is socket fusion welding where the outer diameter of the pipe and the inner diameter of fitting are heated and the joint is made. And there are two main advantages of this joining system, firstly the leak proof joining is created and secondly there is no ring created in the pipe which prevents scaling in the piping, wherein metal pipe; there is a threaded type of joint which creates leakages and increases the chances of scaling in the pipe. And in case of any plastic pipe; the joining system used is the Butt Welding where there is a ring created inside the pipe which will act like a barrier to any fluid or chemical which passes in the pipes and it also causes scaling in the pipes.
- Non Corrosive & Rust Free Pipe: THERMAL FR COMPOSIT PIPES AND FITTINGS is a non-metallic technology for industrial application. Generally industries use traditional metal piping system where they face huge problem of corrosion and rust as there was no other option which was later a cause for creation of leakage in the piping system but with THERMAL FR COMPOSITE PIPES AND FITTINGS; you can have rust and leak proof piping.
- NO TEMPERATURE LOSS and Minimum INSULATION:One of the major problems faced by any industrial user is the temperature loss. Many applications in which it becomes necessary to maintain the temperature; companies face problem of temperature loss and sweating from the piping in metal and any plastic pipes and that forces them to have a thick insulation which is very expensive and also maintenance leading. But with Sandwich Glass Fiber Technology in THERMAL FR COMPOSITE PIPES AND FITTINGS; there is no temperature loss, as the THERMAL CONDUCTIVITY in THERMAL FR COMPOSITE PIPES AND FITTINGS is 0.024 Btu/hr ftoF, which is 1700 times lesser compare to metal pipes and 11 times lesser compared to any plastic pipes. So the middle GLASS FIBER layer acts as insulation to the pipe. Hence, it requires minimum insulation.
- SMOOTHER INNER SURFACE WITH BETTER FLOW & NO SCOPE OF SCALING:The roughness is calculated in terms of the RA Value and the RA Value of THERMAL FR COMPOSIT PIPES AND FITTINGS is 0.07 Micron which is very much lesser compared to any metal pipes. And with higher RA Value there is more friction in the piping and hence in any metal piping there is lot of friction which affects the flow in the piping and it also creates scaling but THERMAL FR COMPOSIT PIPES AND FITTINGS have smoother inner surface so there is no chance of friction and it gives very easy and smooth flow in the piping. Moreover there is no possibility of scaling in our piping.
- How Thermal FR Composite Pipes and Fittings are more advantageous compared to PPR Pipes and Fittings?
Comparison of Thermal FR Composite Piping and PPR Plumbing Piping
Criteria |
Thermal FR Composite Piping |
PPR Plumbing Piping |
Thermal Conductivity |
Lowest Thermal Conductivity 0.013 Btu/hr leading to Negligible Heat Loss |
Higher Thermal Conductivity 0.066 Btu/hr leading to higher Heat Loss |
Friction Loss related to RA Value |
Least RA Value i.e. 0.07 Micron prevent Friction Loss in the pipeline |
0.4 Micron RA Value leads to higher Friction Loss in the pipeline |
Insulation |
Sandwich Glass Fiber Reinforcement layer increases the temperature withstand capacity; in turn requires lesser insulation to prevent sweating |
Owing to Plastic material, requires very thick insulation to prevent sweating and heat loss |
Thermal Expansion |
Very less Thermal Expansion because of Sandwich Glass Fiber Reinforcement Layer |
Very high Thermal Expansion having Random Co Polymer compared to all polymers |
Maintenance |
NIL Maintenance having benefits such as Least Thermal Expansion and Sagging |
High chances of Maintenance because of higher Thermal Expansion leading to sagging as well as Insulation |
Application Areas
Thermal Glance Product Range
Elbow
20mm to 160 mm - PN20
Coupler
20mm to 160 mm - PN20
Equal Tee
20mm to 160 mm - PN20
Reducer
20mm to 160 mm
Reducing Tee
20mm to 160 mm
Long Radius Elbow
20mm to 160 mm
End Cap
20mm to 160 mm - PN20
Core Flange
20mm to 160 mm - PN20
Thermal Flanges
20mm to 160 mm
Metal Step Flange
20 MM – 160 MM
Male Threaded
Adaptor
20 MM * ?”, 25 MM * ?“,
25 MM * 3/4”, 32 MM * 1/2”, 32 MM * ? “, 32 MM * 1”,
40 MM * 1 * ?”,
50 MM * 1 * 1/2”, 63MM * 2"
Female Threaded Adaptor
20 MM * ?”, 25 MM * ?“,
25 MM * 3/4”, 32 MM * 1/2”, 32 MM * ? “, 32 MM * 1”,
40 MM * 1 * ?”,
50 MM * 1 * 1/2”, 63MM * 2"
Female Threaded Tee
20 MM * 1/2", 25 MM * 1/2”, 25 MM * 3/4", 32 MM * 3/4", 32 MM * 1"
Female Threaded Elbow
20 MM * 1/2", 20 MM * 3/4", 25 MM * 1/2”, 25 MM * 3/4", 32 MM * ?”, 32 MM * 3/4", 32 MM * 1”
Male Threaded Tee
20 MM * 1/2", 25 MM * 1/2”, 25 MM * 3/4", 32 MM * 3/4", 32 MM * 1"
Male Threaded Elbow
20 MM * 1/2", 25 MM * 1/2”, 25 MM * 3/4", 32 MM * 3/4", 32 MM * 1"
Male Thread Union
20 MM, 25 MM, 32 MM,
40 MM, 50 MM, 63 MM
Female Thread Union
20 MM, 32 MM, 40 MM,
50 MM, 63 MM
Special Note: Inserted fittings are not advisable in any type of corrosive chemical applications.
